Training Platform for Air‑Conditioning and Control System of Battery‑Electric Vehicle
Training Platform for Air‑Conditioning and Control System of Battery‑Electric Vehicle
Customizable for different vehicle models
This platform takes BYD Qin PLUS EV air‑conditioning and control system as prototype and is laid out according to the original‑vehicle electrical architecture. It integrates core components such as electric compressor, PTC heater, evaporator, condenser, expansion valve, air‑conditioning controller, pressure sensor and temperature sensor. It can measure air‑conditioning control signals and operating parameters in real‑time. It supports practical training and teaching for structure, working principle, fault setting and diagnosis of air‑conditioning and heating system of battery‑electric vehicles. Suitable for new energy vehicle major teaching and skill training in vocational colleges, technical colleges, universities and training institutions.
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- Adopting real‑world electric vehicle air‑conditioning system arranged in original‑vehicle layout, it fully demonstrates the structural composition of battery‑electric vehicle air‑conditioning system. Component structures can be directly observed. It clearly shows the layout and structure of electric compressor, electric controller, air‑conditioning box, cooler and heating system.
- Driven by electric power, it can truly demonstrate the working process of air‑conditioning system, including blower operation, compressor pump operation, condenser fan operation, cold‑hot air adjustment and air outlet direction adjustment.
- Working principle diagrams and connector diagrams of air‑conditioning system are displayed on the panel. Trainees can directly compare the display panel with real components of battery‑electric vehicle air‑conditioning system to understand and analyze the system working principle.
- The equipment includes air‑conditioning evaporator box, electric compressor, air‑conditioning control panel, pressure gauge, air‑supply pipeline, air‑conditioning radiator, condenser assembly, indoor/outdoor temperature sensors, PTC heating module, signal simulation system, control wiring harness, high‑voltage cable and special jumper interfaces.
- Test ports are reserved. Tools such as oscilloscope and multimeter can be used to detect air‑conditioning system data for analyzing electric air‑conditioning control logic, thermal conversion process of PTC electric heating system, and correlation between high‑voltage‑to‑low‑voltage conversion control system, helping trainees understand the working principle of electric air‑conditioning system of electric vehicles.
- The training bench works in connection with power battery pack training bench. Connection cables adopt the same connection mode as real vehicles and power is supplied by the power battery pack training bench.
- Multiple fault points can be set on the training bench, including open‑circuit, intermittent faults and other types; single‑point and composite fault settings are supported.
- Technical Parameters: Overall dimension: 1680×1280×1100mm High‑voltage power bus power supply: 350V～400V Operating power supply: DC12V Operating temperature: -20℃～+60℃
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